Thursday 21 June 2012

Resprayed!

The grand arrived back in the workshop a couple of days ago and is looking wonderful.  I was not able to take many photos, due to the location of the piano and also the fact that the main lid, the fall and several other parts are wrapped up to protect them from damage in a very busy and active workshop environment.  I didn't want to risk any scuffs for the sake of a few photos.  However, you can see the difference in quality below.  Both are of the bass side of the piano.  Both were taken in the same lighting conditions.  Great stuff!  Very pleased with how well the characteristics of the wood have come back out again.
Before

After


Here, too is a photo of the piano as a "whole", excluding its lid, fall, and keys.


The piano is looking fantastic!  Now it is time for the complicated and time-consuming part... the internal parts of the piano.  This is what will take up the vast majority of time and patience.

Unfortunately, we cannot start on it straight away.  Before this piano came in, I had already started to rebuild and restore a Bechstein model V piano, and this needs to be completed before I can turn my concentration onto the Challen.  This Bechstein, along with the fact that I still have a very active tuning round that I need to keep on top of, means that it will be several weeks before I can make this project a priority.  As soon as I can however, expect lots more blog entries to be coming in.  Will be posting a video of the piano being played once completed, hopefully being performed by an up and coming pianist, before it sets back off down to Islington!

The Challen Mini Grand


Recently, I've been asked to restore an old Challen, mid 1930's mini grand piano.

This particular job is a little special, as it has a lot of sentimental value as well as huge professional potential to be used on a regular basis by a dance school in London, so I thought it might be a good idea to keep a diary-style blog to record the rebuild process. 

First time using blogger, so hoping that future posts might be a little better laid out.

A couple of months ago I was contacted by one of my regular customers, who works for a dance school in London, asking if it would be possible to arrange for me to go and check out an old grand.  It had fallen into disrepair in recent times, but if restorable would then be donated to the school by the current owners, who wanted the piano to go to a good home.

Due to a busy schedule and bad traffic on the day of the valuation, I didn't actually manage to get round to see the piano until later in the evening.  By this time, the sun had set and the daylight was slowly dwindling away.  Any other time, this would not have been an issue, but in this particular case, I had to move quite quickly - the piano was in a room which had had all the furniture removed... including the light fittings!

Challen Grand
  My initial glance over the piano was quite promising.  The casework had seen better days, and the internal parts were very dusty, but that was mostly superficial.  I tested the wrestplank in several areas, and it seemed to be stable.  In fact, on playing the piano, it still had a fairly decent tuning in it, for saying that it hadn't been tuned on a regular basis in recent times.  The strings were beginning to rust, however, and a few pins around the centre were definitely not as tight as they should be.  Already, I was thinking it needed restringing.
Damaged Top
 The ivory keys all seemed to be unchipped and reasonably coloured.  The action was in need of serious regulating, but otherwise played and gave the impression that the piano would be a decent instrument once restored.

The biggest cause for concern was a single large split, which ran along the length of the soundboard.  A split soundboard can cause many problems; a loss of tonal quality, buzzing and rattling being common problems. 
The Varnish was faded and crazed
 With the light now nearly completely gone, I'd made my decision to suggest a rebuild, and rang the customer to see what they wanted to do, and was delighted when I got the go-ahead to arrange for a rebuild. 

The last obstacle was for me to get the piano into a workshop suitable for such a task!  I have access to a room in London which is used often for the restoration of pianos, but for a job this extensive, I needed somewhere with all the necessary tools for the work in question.

Enter Mr Phil Taylor, of Phil Taylor Pianos.  His climate controlled, fully equipped workshop in Nottingham is custom built for this type of work, and was my first thought once I realised the extent of the task ahead.

Keys
Within a few weeks, the piano was in its new temporary home in Blidworth, Nottinghamshire, where I took the photos I have included in this blog.  The next step was to get the piano resprayed, which is the focus of the next blog in the series.
Strings showing water-damaged soundboard underneath

Another vuew of the mucky strings and soundboard